DR ALL-TERRAIN Service Manual Page 545

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ELECTRICAL SYSTEM 16-69
Actuator Control System
2WD/4WD Actuator Re mo val
Drain the front final gear case oil (see Front Final Gear
Case Oil Change in the Periodic Maintenance chapter).
Remove:
Actuator Lead Connector [A]
Clamps [B]
Remove:
Actuator Mounting Bolts [A]
Actuator [B]
2WD/4WD A ctuator Installation
When installing the pin [A], apply engine oil to the rod of
the actuator and install the collar [B] on the actuator and
then press the pin.
Apply grease to the O-ring [C].
Apply molybdenum disulfide grease to the collar.
Insert the collar into the groove [D] of the shifter so that
the long side [E] faces downward.
Apply a non-permanent locking agent to the actuator
mounting bolts, and tighten them following the tightening
sequence [1 3].
Torque - 2WD/4W D Actuator Mounting Bolts: 9.8 N·m (1.0
kgf·m, 87 in·lb)
Apply grease (Amoco Rykon Premium grease No.2 EP
Green) to the actuator connector, and connect it.
Engine Brake Actuator Removal
Confirm that the ignition switch is in OFF position.
Remove:
Torque Converter Cover (see Torque Converter Cover
Removal in the Converter System chapter)
Actuator Mounting Bolts [A]
Actuator [B]
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