DR ALL-TERRAIN Service Manual Page 407

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BRAKES 12-11
Master Cylinder
Front Brake Ma ster Cylinder Disassembly
Remove:
Front Brake Master Cylinder (see Front Brake Master
Cylinder Removal)
Brake Lever Pivot Bolt Locknut [A]
Brake Lever Pivot Bolt [B]
Brake Lever [C]
Dust Cover [D]
Circlip [E]
Piston [F]
Spring [G]
Special Tool - Inside Circlip Pliers: 57001-143
CAUTION
Do not remove the secondary cup [H] from the pis-
ton since removal will damage it.
Front Brake Master Cylinder Assembly
Before assembly, clean all parts including the master
cylinder with brake fluid or alcohol.
CAUTION
Except for the disc pads and disc, use only disc
brake fluid, isopropyl alcohol, or ethyl alcohol for
cleaning brake parts. Do not use any other fluid for
cleaning these parts. Gasoline, engine oil, or any
other petroleum distillate will cause deterioration of
the rubber parts. Oil spilled on any part will be diffi-
cult to wash off completely, and will eventually de-
teriorate the rubber used in the disc brake.
Take care not to scratch the piston or the inner wall of the
cylinder.
Apply brake fluid to the removed parts and to the inner
wall of the cylinder.
Tighten:
Torque - F ront Brake Lever Pivot Bolt: 5.9 N·m (0.60 kgf·m,
52 in·lb)
Front Brake Lever Pivot Bolt Locknut: 5.9 N·m
(0.60 kgf·m, 52 in·lb)
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